3000BPH Bottled Water Production Line for São Paulo Market
In June 2024, a bottled water manufacturer based in São Paulo, Brazil reached out to YG Machinery with a clear goal: expand production capacity without sacrificing filling accuracy or hygiene standards.
At the time, the factory was still relying on a semi-manual filling system. While it worked in the early stage of the business, the equipment struggled to keep up with rapidly increasing local demand, especially during Brazil’s hot seasons. Frequent downtime, unstable filling volumes, and rising labor costs had become daily challenges.
After evaluating several equipment suppliers in China, the client chose YG Machinery—not simply for price, but for overall production line stability and proven experience in Latin American bottled water projects.
Project Overview: Bottled Water Production Line in YG Factory
Before shipment, the complete water filling line was fully assembled and tested at YG’s factory.
The system was configured specifically for 500ml PET bottled water, targeting a stable output of around 3000 bottles per hour under continuous operation.
This pre-delivery testing allowed the Brazilian client to clearly understand the workflow, layout, and automation level of the entire line before installation.
Water Filling Machine Parameters
| No | Machine name | Model | Qty |
| 1 | Air conveyor | FS-1 | 6m |
| 2 | Conveyor System Inc. motors | Capapcity:3000BPH(500ml)Washer;8,Filler:8,Capper:3 | 1set |
| 3 | Automatic cap elevator | Conveyor type | 1set |
| 4 | Conveyor System inc. motors | SS-1 | 10m |
| 5 | Light checker | DJ-1 | 1set |
| 6 | Dryer machine | CGJ-1 | 1set |
| 7 | Laser printing machine | DMJ-1 | 1set |
| 8 | Automatic sticker labeling machine(single side) | DLT-2capacity is 3000BPH | 1set |
| 9 | Automatic water bottle shrink Wrapper machine | MBJ-1 | 1set |
Customer Background & Production Challenges in Brazil
Brazil is one of the largest bottled water markets in South America. For this São Paulo-based client, the main challenges were very practical:
- Filling speed was limited, especially during peak sales seasons
- Manual operations increased labor costs and inconsistency
- Bottle volume deviations caused quality complaints
- Different machines from different suppliers made maintenance difficult
What the client needed was not a single machine, but a coordinated, automated bottled water production line that could run stably for long shifts.
YG’s Customized Solution for the Brazilian Client
After reviewing the factory layout and production targets, YG proposed a fully integrated bottled water production line, built around an automatic water filling machine.
Automatic Water Filling Machine
- Designed for 300ml–2000ml PET bottles
- Filling accuracy within ±1%
- Food-grade SUS304 / SUS316 stainless steel
- Stable operation for 12–16 hours per day
Instead of chasing higher speed on paper, the system focused on filling consistency and hygiene, which were the client’s top concerns.
PET Bottle Blowing Machine
To reduce long-term packaging costs, YG also supplied a PET bottle blowing machine, allowing the client to produce bottles in-house.
- Energy-efficient heating system
- Consistent bottle neck and wall thickness
- Flexible mold options for the Brazilian retail market
This significantly reduced dependence on external bottle suppliers.
Capping, Labeling & Packaging System
The downstream equipment included:
- Automatic capping for mineral water bottles
- Shrink sleeve labeling
- Automatic film wrapping for transportation
Once installed, the entire line operated as a single continuous workflow, minimizing manual intervention.
Installation & After-Sales Support
YG engineers provided full remote support, including:
- Installation guidance
- Operator training
- Video instructions
- Long-term spare parts supply
Within one week, the Brazilian client began stable mass production.
Results After Using YG Equipment
After operating the new production line for two months, the customer reported:
- Production capacity increased by 70%
- Labor cost reduced by 40%
- Bottle defect rate dropped to less than 1%
- Profit margin significantly improved
The investment in the YG water filling machine paid off quickly.
Why Brazilian Clients Choose YG Machinery?
- Factory-direct price
- Fast delivery and stable quality
- Complete production line customization
- Strong experience in international markets
- Reliable after-sales service
YG now has multiple successful cases in Brazil for water bottling, beverage filling, and PET bottle production.
Water Filling Machine in YG Machinery
This case demonstrates how a Brazilian water factory successfully expanded production through YG’s water filling machine, PET water bottle making machine, and shrink packing machine. The customer improved efficiency, reduced costs, and greatly enhanced profitability—making YG a trusted partner for Latin American manufacturers.Contact us to know more details now!【WhatsApp/WeChat/Phone】+86 13837115193.
